Pioneering Innovations and Overcoming Challenges

Kasstech Aerospace, under the visionary leadership of Managing Director Vivek Saxena, has emerged as a trailblazing solution provider in India’s aviation sector. Saxena, with his extensive experience across various industrial domains, identified the immense growth potential of the aerospace industry and founded Kasstech Aerospace in 2019. The company is dedicated to advancing India’s aerospace capabilities through innovative technical solutions, robust product support, and specialised services. By focusing on bespoke integrations, the company addresses complex industry challenges while also excelling in maintenance and repair services for Diamond aircrafts, Austro and Hirth engines.

EXPANDING HORIZONS WITH STRATEGIC PARTNERSHIPS

Kasstech Aerospace serves as the sales representative for Diamond Aircraft Industries in India, a globally recognized manufacturer of single and twin-engine flying aircraft for general aviation. Known for their superior design, build quality, comfort, and low operational costs, Diamond Aircraft models have become the preferred choice for flying training organizations (FTOs) and private pilots worldwide. By offering these advanced aircraft models equipped with Austro Engines—renowned for their outstanding power-to-weight ratio and operational efficiency—Kasstech enables world-class pilot training within India.

The company also acts as a distributor for leading aerospace manufacturers such as:

• Austro Engine GmbH: Jet A1 piston engines with innovative and sustainable technologies.
• Hirth Engines GmbH: High-performance two-stroke engines for UAVs and light aircraft, providing reliability and efficiency with minimal fuel consumption.

ENHANCING PILOT TRAINING INFRASTRUCTURE

Kasstech is revolutionizing India’s pilot training ecosystem. The introduction of cutting-edge Diamond Aircraft models, such as the DA40 NG and DA42-VI, has significantly reduced the reliance on foreign training institutions for pilot training. Kasstech also collaborates with aviation academies, educational institutions and flying training Organisations to develop state-of-the-art training programs, including access to advanced flight simulators, hands-on technical training, and real-world flying experiences. These initiatives are designed to empower aspiring pilots and engineers while addressing the industry’s growing demand for skilled personnel.

KEY BENEFITS FROM OPERATING DA40 NG AND DA42 VI

• Fuel Efficiency and Low Operating Costs: Both the DA40 NG and DA42-VI are powered by the efficient Austro Engine AE300, which uses jet fuel (Jet-A1). These engines are renowned for their low fuel consumption, resulting in reduced operating costs for Flight Training Organizations (FTOs). The use of jet fuel ensures easier availability and typically lower prices compared to avgas, making these aircraft economical options for training purposes.
• Modern Avionics and Easy Handling: Both aircraft come equipped with the advanced Garmin G1000 NXi avionics suite, which enhances navigation, communication, and situational awareness. This prepares students for modern cockpit environments they will encounter in their aviation careers. Additionally, both the DA40 NG and DA42-VI are recognized for their easy handling and forgiving flight characteristics, making them ideal for training purposes, including beginner and advanced scenarios.
• Versatility and Comfort: The DA40 NG and DA42-VI are versatile aircraft suitable for various training scenarios, from basic flight training to IFR, multi-engine (DA 42 VI), and cross-country operations. Their spacious, ergonomic cabins provide a comfortable learning environment for instructors and students. The DA42-VI, specifically designed for twinengine training, offers additional capabilities that further expand training options.
• Advanced Design and Durability: The DA40 NG and DA42-VI feature composite airframes, making them resistant to rust and metal fatigue. Their smooth, rivet-free fuselages contribute to superior aerodynamics and efficient performance. These features ensure longevity and reliability, reducing maintenance needs and increasing aircraft availability for training.
• Profitability for FTOs: The fuel efficiency and low operating costs of these aircraft translate to more flying hours and reduced expenses, enhancing the profitability of FTOs.
• Safety Features of the DA40 NG and DA42-VI: Both the DA40 NG and DA42-VI prioritize safety with their crashresistant composite airframes, advanced Garmin G1000 NXi avionics suite for enhanced situational awareness, redundant systems for reliability, and stable, predictable flight characteristics. Additionally, the reliable Austro Engine powered by jet fuel ensures consistent performance, while emergency systems, including autopilot with descent capabilities, contribute to a secure and efficient training environment.
• One of the most notable safety features of the DA42-VI is its ability to maintain flight and even climb in the event of an engine failure. Thanks to its advanced autopilot system, the aircraft can compensate for the loss of an engine, allowing the pilot to not only keep the aircraft level but also climb to an altitude of up to 10,000 feet. This capability ensures that pilots have the best possible chance of reaching a safe landing area in the rare and unlikely case of an engine malfunction.

CUTTING-EDGE MAINTENANCE AND REPAIR SERVICES

Kasstech Aerospace operates a CAR-145 certified Maintenance, Repair, and Overhaul (MRO) facility in Narnaul, Haryana, delivering world-class maintenance, repair, and calibration services for Diamond aircraft and Austro engines. With a team of highly trained professionals and state-of-theart equipment, we ensure that each aircraft and engine receive meticulous care, adhering to the highest industry standards.

In addition to MRO services, we are establishing aerospace consulting capabilities, including advanced Computational Fluid Dynamics (CFD) analysis, to deliver data-driven insights and innovative solutions. Looking ahead, we are planning to set up a composite manufacturing facility as the next step in our growth roadmap. This initiative will position us as a comprehensive provider of aerospace solutions, from maintenance and consulting to cutting-edge manufacturing, meeting the evolving needs of the aerospace sector.

DRIVING INNOVATION AND GROWTH

Kasstech Aerospace stands at the forefront of the ‘Make in India’ initiative, driving innovation and self-reliance in the aerospace sector. Through a decade-long collaboration with Austro Engines, the company has significantly contributed to India’s defense and aviation programs including India’s mission to develop indigenous unmanned aerial systems.

As a proud contributor to ‘Atmanirbhar Bharat’ focus of the government, Kasstech Aerospace is championing localization efforts to reduce reliance on imports and strengthen India’s aerospace supply chain. The company is actively working on:

• Fuel systems and propeller components localization to establish domestic supply chain for the propulsion package.
• Establishing engine test beds to support the testing and development of Austro and Hirth engines within India.
• The longer-term vision is to have local assembly of piston engines, further contributing to India’s aerospace self-reliance and competitiveness.

These initiatives not only align with the goals of ‘Make in India’ but also position Kasstech Aerospace as a key enabler of India’s vision to become a global hub for aerospace innovation and manufacturing.

Kasstech Aerospace’s commitment to innovation extends beyond technical solutions. The company actively participates in initiatives that promote sustainable aviation and cutting-edge technology adoption. Accolades, such as the MSME of the Year Award in Aerospace and Defense (2022), highlight its contributions to the industry.

Kasstech Aerospace is poised to redefine India’s aviation landscape by combining global expertise with localized solutions. The company remains steadfast in its mission to empower the aerospace industry with innovative technologies, reliable services, and strategic partnerships.

By embracing challenges and leveraging its technical expertise, Kasstech Aerospace continues to soar as a trusted name in India’s aviation sector.